Services

Product Design, Prototypes & Pilot Batches

From idea to tangible product – from design to pilot batch.

Aulis helps businesses turn photographs, ideas, sketches and existing models into tangible products. We combine product design, 3D modelling and hands-on prototyping with limited pilot-batch production. When additional materials or manufacturing capabilities are needed, we coordinate specialist partners and manage the agreed delivery as a turnkey project.

You can buy a single task or the whole project. There is no need to start a heavyweight development programme or source every resource yourself.

Design

  • Make the idea concrete
  • 2D and 3D modelling
  • Product structure design
  • Manufacturability assessment
  • Production documentation
  • Changes to an existing model

An idea or source material becomes a tangible, assessable and manufacturable design.

Make and try

  • Physical prototypes
  • Test pieces
  • Limited test and pilot batches
  • Small one-off manufacturing tasks
  • CNC machining and handwork
  • Material and manufacturing-method assessment

A design becomes a physical result without building a separate manufacturing organisation.

Our own manufacturing expertise focuses on wood, CNC machining and handwork. We can also machine suitable other materials, such as polycarbonate. Other materials and methods are assessed individually and may require partners. Small-batch production means limited, project-based delivery.

Deliver turnkey

  • Delivery planning
  • Identifying specialist manufacturing partners
  • Sourcing metal, plastic or other components
  • Coordinating work stages
  • Scheduling and project coordination
  • Managing the whole project and agreed delivery

One accountable delivery partner for the scope you need.

One partner. The expertise you need. A tangible result.

Real customer project

From photograph to physical pilot batch

From a Photograph to a Pilot Batch of 50 Wooden Stamp Handles

Customer project

3D design, CNC machining and handwork with one responsible delivery partner.

  1. 01 Photo and instructions
  2. 02 3D model
  3. 03 Manufacturing
  4. 04 50-piece pilot batch
Read more

Product design questions

Can a product be modelled from a photograph?

Yes. In many cases a photograph or sketch is enough to start design. An accurate production model may require more information about dimensions and intended use.

Can Aulis make a physical prototype too?

Yes. Aulis combines 3D design with hands-on manufacturing. Our in-house expertise focuses on wood, CNC machining and handwork.

Can Aulis make a small batch of products?

Yes. Aulis delivers limited test, pilot and small batches as individual projects. Continuous serial or mass production is not part of our in-house operating model.

What if the product needs metal or plastic?

Aulis can machine suitable materials such as polycarbonate itself. For other materials and manufacturing methods, we can use specialist partners and manage the whole delivery.

Can I order just one work stage?

Yes. You can order modelling, a prototype or a limited manufacturing task without a wider development project.

Can Aulis help start production?

Aulis can support manufacturability design, finding manufacturing partners and preparations for starting production. Aulis is not a continuous mass-production supplier.

Do you need a prototype or pilot batch of your product?

Ask us more

Questions? Call or write – we answer quickly.

Tell us where you are and we will figure out together where to start. No commitment.

Ask us